SUN Hui-bin, LI Shu-cai, WANG Qi, ZHOU Lei-sheng, JIANG Bei, ZHANG Xiao, XU Shuo, ZHANG Hao-jie
China Journal of Highway and Transport. 2018, 31(10): 320-327.
This study was conducted to solve the difficulty of controlling the soft surrounding rock of a large section tunnel and the problem of low efficiency and poor safety during the construction process. Based on the research achievements of the confined concrete arch support, a series of intelligent installation equipment, fabricated confined concrete arches (FCC arches), and corresponding supporting devices was developed, and the FCC system of a large section tunnel was formed. A mechanical simulation test of the machine assembly construction process of the FCC arch was carried out. The deformation and stress of the arch in the construction process were monitored in real time, the mechanical characteristics of the construction process of the arch were clearly defined, and the strengthening measures, including the anti-bending plate in the shoulder area, were put forward. The field experiments on the mechanized construction of fabricated confined concrete support were carried out, and the characteristics and laws of the convergence and deformation of the surrounding rock, the contact pressure of the surrounding rock and the initial support, and the internal force distribution of the arch were determined. The results showed that under the combined influence of self-weight and mechanical construction of the FCC arch, the deformation value in the shoulder area of the arch, which is the key part of the stress and deformation, suddenly changes, and the stress concentration situation is obvious; there is no obvious deformation in the process of the installation of the reinforced FCC arch. In the field test section, the eccentric compression phenomenon was obvious. The deformation and stress of the upper stage surrounding rock exhibit three stages of fluctuating growth, with the most intense fluctuation in the vault and shoulder area; the stress of the arch was characterized by "bigger on the upside and smaller on the downside", and the maximum stress value appeared on the outside of the vault, followed by the left arch shoulder position. The mechanized construction could effectively control the deformation of surrounding rock of the large section tunnel, improve the effectiveness and fabrication level, and guarantee security and reliability of the construction process, which can provide a reference for similar projects.